Skip to main content

Flying Microchips- Small is the new big

What to write this month? No new interesting topics and not in a mood for writing. Since I have made an oath like I will post one writing each month I had to find something. Opened YouTube as usual scrolled down and found one interesting video in the “nature video” channel. The video was about- spinning seeds inspire floating electronics. I have seen this before- I said. Yes, one of my friends have shared a link on this in the student community group. I watched the video and wanted to see the original paper. So, went to nature.com and downloaded the article and started reading. Blend of few subjects, but not complicated. Struggled bit to understand the technical side but the concept was clear. Here, in this post I like to discuss about that article. 


We all have played with this seed during our childhood. Who ever thought that in future this seed can inspire someone to make a microflier or flying microchips? John Rogers, a professor at Northwestern University’s McCormick School of Engineering and Applied Science developed 3D fliers inspired from the wind dispersed seeds. Insect and bird inspired robotic systems have developed earlier but this is the smallest-ever human-made flying structure. 

Inspiration from Seeds

Seeds of many plants are designed in such a way to disperse to a longer distance by exploiting the air flow for the controlled free fall. Botanists have even categorised the seeds based on the character of motion-gliders, helicopters, parachuters, flutters/spinners. Inspired from the helicopter motion of certain seeds Professor Rogers developed 3D fliers that doesn’t use any motor or engine, simply exploiting the airflow. The team studied the aerodynamics of wind dispersed seeds and fabricated the fliers by optimising the design parameters like wing diameter, type and porosity so that it - when dropped from a height, falls at a slow velocity in a controlled manner while having interaction with the surrounding air for the longest possible time.

This above image compares the sizes and morphologies of wind dispersed seeds with that of microflier. Here the fliers are fabricated inspired from the helicopter types- Diptocarpus alantus and Tristellateia seeds

Fliers of different sizes

The team had developed fliers with microscale (smaller than 1 mm; microfliers), millimeter-scale (about 1 mm; mesofliers), and macroscale (larger than >1 mm; macrofliers). These devices can be combined with sensors for environmental monitoring, power sources, antennas for wireless communications and embedded memory to store data.

Photograph and optical micrograph of three different 3D microfliers, [2, H, 1.2], [3, H, 0.6] and [3, M, 0.4]; left, resting on the tip of a finger; and right, shown at higher magnification

A simple identifying nomenclature includes (i) a number to indicate the number of wings, (ii) a letter to describe the shape of wings (R = ribbons, M = membranes, PM = porous membranes and H = hybrid, a combination of ribbons and membranes), and (iii) a number to define the 3D aspect ratio (for example, height divided by width).

Fabrication

3D layouts of the devices were created using the state-of-the-art planar processing and lithographic techniques. A layer of a shape-memory polymer (SMPs; a mixture of epoxy monomer; a material that return to its original shape when a particular stimulus is applied) is bonded to a prestrained elastomer substrate (a rubber like material) at specific sites. Releasing the strain generates compressive forces on these 2D materials, and the shape memory effect fixes the fliers into the 3D shape.

The overall 3D architectures of the devices, aspect ratio (ratio of height to width- small, 3D; large, 3D+) and the number and shape of the aerodynamic surfaces can vary by controlling the location of bonding sites and adjusting the magnitude of strain release.


Mechanical simulation results for the geometrical transformation of ten different 2D precursors (grey; 2D, bottom row) into corresponding 3D structures with modest (green; 3D, middle row) and large (green; 3D+, top row) aspect ratios.

Terminal velocity

Computational fluid dynamics (CFD) simulations and analytical approaches were used to find the underlying aerodynamics of the fliers and their behaviour with the surrounding air. They found that the flow field of microfliers and mesofliers are laminar and that of microfliers are turbulent, implying that the scale has major effect on the terminal velocity. To check the effect of porosity, perforating holes were introduced in the structural component to create parachute-type feature. This reduced the terminal velocity eventually, but having smaller effect on macrofliers than in microfliers. By contrast, the effects of curvature and tilt angle in the blades have greater effect on macrofliers than on microfliers.

They also found that the interaction with the environmental factors like altitude, humidity, temperature or molecular structure of the air alter the behaviour of these devices.

  

This graph compares the terminal velocity of 3D porous mesoflier, green bar (one type of flier they developed) with that of several other tiny objects. It is clearly noticeable that the 3D porous mesoflier have a very lower terminal velocity of 28cms-1

Different designs

Like seeds, these 3D platforms can transport payloads with passive or active functionality. 3D mesofliers were made without electronics which is capable of responding to pH. This design uses a colour indicator based on anthocyanin infiltrated into a polycarbonate membrane.

Exploded schematic illustration and images of a colorimetric mesoflier that responds to local pH b, Colour responses of the device at two different pH values.


Electronics can be easily integrated that support semiconductor devices based on silicon nanomembranes the active material.



Optical micrographs of 3D electronic mesofliers [3, M, 0.4] and [3, H, 0.75] with silicon nanomembrane (NM) nMOS transistors and diodes as payloads.


Photograph of a 3 × 3 array of 3D electronic mesofliers [3, M, 0.4] with Si NM nMOSFET payloads. Note- nMOSFET is a transistor

The team also designed a macroscale flier (with a diameter of 5mm) as shown below that contained a simple circuit to detect airborne particles and can be used as a battery-free wireless device for atmospheric measurements. The circuit consists of a controller, sensor and a coil for wireless power transmission.

This research provides a foundational understanding of the 3D fliers and establishes a set of unusual capabilities in aerial dispersal of advanced device technologies. Among all the environmental factors wind still remains the important consideration to be investigated further. Also, gliders and parachuters represent alternative platforms that can be further studied since they are not discussed here.

So, that’s the end of the story I will be attaching the link of the original article and the YouTube video I watched. I will end this post by showing one comment that came under the video.
















Comments

Popular posts from this blog

Gedankenexperiment

Amused by hearing the name? It’s the German term for thought experiment, which was first used in the year 1897. So, what is this thought experiment mean? Let’s start with the most famous thought experiment- The Schrödinger’s cat as an example. In this though experiment, a cat is kept in a closed chamber in which there is a glass bottle with a poisonous acid. Connected to a Geiger counter (detector-detects radioactivity), there is a hammer. A radioactive source is also kept inside the box. When the detector detects the radioactivity from the material, the glass bottle is shattered, releasing the poisonous acid and the cat is dead. As an observer we are not aware of the outcome of the experiment. Only if the chamber is opened, the outcome is revealed. So, we can say the cat is live and dead at the same time i.e., in a superposition state. Nothing is real unless it is observed…there is no underlying reality to the world. “Reality,” in the everyday sense, is not a good way to think abou...

The Lady Bug

The war of existence It’s her story. Everyone else is just playing their part. ‘Arthur Conan Doyle’, the British writer, who in my opinion is the biggest mystery solver who ever lived. He has influenced my childhood immensely. Reading those Sherlock Homles stories, I never imagined that one day I will become a crime investigator. One fine morning, when I was having my breakfast, one of my subordinates knocked the door and asked “Sir, May I come in?”. “Yes, come in”. I replied He came in and handed over an envelope. I wiped my hand and examined the envelope. To ASP Anurag Mehta Office of Superintendent of police Nalanda, Bihar Pin-803101 Surprisingly, there was no sender’s address. Bihar is a vibrant state and everyday hundreds of new cases piles up. Murders, suicides, accidents, cheating cases, gang wars and the list goes on and on. Sometimes I feel are we humans with compassion or animals with barbaric tendencies? Whatever it is, I blame the creator who is hav...

Happy New Year

  It's neither an end nor a beginning but a continuum. This is the last post of this year. One year has passed, and a new one is waiting for us. A lot of ups and downs, lot of gains and sacrifices; life goes… Let me share my one-year experience, which for convenience divided into three phases, and each phase has allowed me to see this world from a different angle. I have neither taken any new year resolutions nor made plans for last year. Yet, it all went well. Taking a review gives me a happy feeling; flashes the achievements like a movie scene. I could visualize the changes that occurred sequentially with many memorable moments associated with each phase. Phase I It's a big thing I was away from home, feeling lonely, still having the hangover of the 2020 lockdown. No emotions, no attachment to anyone or anything. I woke up every day like an advanced human species and walked around 2 Kms down the street at 7 AM, heading towards my lab hearing some random podcasts. ...